( ESNUG 393 Item 7 ) --------------------------------------------- [04/25/02]

Subject: ( ESNUG 387 #4 ) PhysOpt Runtimes Are Shorter With "insert_scan"

> So far we have not seen any such issues in-house or from other
> customers using "insert_dft -physical" concerning long run-times
> to fix DRCs or larger gate counts (as compared to using a combination
> of "insert_scan -physical" and "physopt -inc -eco" commands.)
>
>     - Andrew Copper
>       Synopsys, Inc.                             Mountain View, CA


From: Neel Das <neel.das@corrent.com>

Hello John,

this has been a somewhat long-standing discussion for us with Synopsys.  I
first posted on ESNUG 385 #11 regarding long compile times with insert_dft,
wherein a PhysOpt run that followed it was taking significantly longer
than after insert_scan.  Synopsys replied in ESNUG 387 #4 that they were
unable to replicate this.  Subsequently, Synopsys sent me a series of
switches to try out.  Based on their inputs, I set up and ran three
experiments:


  Experiment #1:

    insert_dft -physical -map_effort low
    physopt -incremental -eco

  Results:

    a. Runtime(insertX) 20 min
    b. Runtime(physopt) 4 hours 4 min
    c. Orig/Final cellcounts from physopt : 23947/33164
    d. Orig/Final Densities from physopt 21.1/42.2
    e. Worst setup violation in 'clk' domain -1.35
    f. Worst hold violation in 'clk' domain -0.04


  Experiment #2:

    insert_scan -physical -map_effort low
    physopt -incremental -eco

  Results:

    a. Runtime(insertX) 8 min
    b. Runtime(physopt) 15 min
    c. Orig/Final cellcounts from physopt : 23416/26819
    d. Orig/Final Densities from physopt 20.5/29.8
    e. Worst setup violation in 'clk' domain NONE
    f. Worst hold violation in 'clk' domain -0.05


  Experiment #3:

    insert_dft -physical -ignore_compiler_design_rules \
               -dont_fix_constraint_violations
    physopt -incremental -eco

  Results:

    a. Runtime(insertX) 15 min
    b. Runtime(physopt) 3 hours 5 min
    c. Orig/Final cellcounts from physopt : 23814/33105
    d. Orig/Final Densities from physopt 20.8/42.1
    e. Worst setup violation in 'clk' domain -2.11
    f. Worst hold violation in 'clk' domain -0.03

We're seeing significantly better runtimes and overall QOR with the
'old' insert_scan approach.  Once I sent in my results to Synopsys,
they've responded with more switches:

    You may want to do the following before running insert_dft -phy

       physopt
       set_scan_element false <non-scan-flops>
       set_dont_touch <non-scan-flops>
       check_dft
       report_test -state (the state reported should be test-ready)
       insert_dft -physcial
       physopt -inc -eco

Unfortunately, I haven't had the time or the need to try these additional
switches, since based on my results, I see no reason to switch from a
perfectly usable and faster flow!

We've submitted this block as a testcase to Synopsys, and they've been
able to replicate the long runtime 'effect' with insert_dft.  I'll
certainly keep you posted if there are further developments, but as far
as I'm concerned, for now, it's insert_scan!!

    - Neel Das
      Corrent Corp.                              Tempe, AZ


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